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Technologies such as powder-bed or directed energy deposition require the use of metal powders. The powder chemistry, size distribution, and sphericity play key roles for the beam-induced melting process. While established technologies exist to examine powder size distributions (for example, laser-diffraction-based techniques), in some instances, powders are now used with sub-micrometer sizes that are very difficult to assess with these techniques. Existing technologies to analyze powders cannot distinguish between different elements or chemistries.
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